Siam Inter Mach

DMU 40/60/80/100 mono BLOCK®

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Excellent dynamics with the best accessibility and ergonomics.
The innovative monoBLOCK® design has numerous benefits: greater sturdiness, better dynamics, more precision, higher surface quality and lower space requirements. The table traverses only in a vertical direction and when combined with the large linear guide ways, leads to better sturdiness in order to produce superb surface quality, regardless of the application height.
The excellent dynamics of the machine series is reflected in rapid traverse speeds of 30 m/min amd up to 60 m/min in the rotary axes. The modular monoBLOCK® design ensures the required sturdiness and also provide optimal ergonomics and easy handling through a door that gives wide access to the large work area. The extensive standard equipment, a large range of expansion options, the advanced CNC controls and numerous software features create a machine ideally equipped for state-of-the-art, complete machining.

DMU40_thumb1 DMU80-100 DMU80-100_performance
  1. Large work area with an integrated NC rotary table and NC controlled milling head (Optional, standard for the DMU 40 monoBLOCK®)
  2. Machining of landing gear support beam with a B-axis and negative angles

DMU monoBLOCK® Highlights

  • New design : optimal access and greater visibility into the work area, DMG ERGOline® Control, a 19” screen and Heidenhain or Siemens CNC
  • Compact design: machine foot print only 4.2 m2 (DMU 40 monoBLOCK®)
  • Excellent dynamics-acceleration up to 0.8g and a rapid traverse of 30 m.min
  • n the standard version: scraper-belt chip conveyor, 250-I-coolant/lubricant tank, geometric temperature compensation, fully enclosed safety cabin, energy supply integrated inti the milling head and a trailing cable installation in the base
  • Max. load up to 1,100 kg with a fixed table and up to 800 kg with the NC rotary table*
  • 3 to 5 axes- ideally suited for 5-sided and simultaneous 5-axis milling
  •  Chain magazine with 60 tool pockets as an option
  • Optional : HSC motor spindles*-24,000 rpm, 30,000 rpm,42,000 rpm –power spindles* with 10,000 rpm and 286 Nm (not for the DMU 40/60 monoBLOCK®), as well as 18,000 rpm, 35 kw and 119 Nm for all machine sizes
  • Production package* with a 600-I-coolant tank and internal coolant supply (40 bar)
  • CollisionMonitoring for the 5-axis version and Heidenhain iTNC 530 in the standard version
  •  3D quickSET®*, ATC* (Application Tuning Cycle), Advanced Surface*

*depending on the machine and control type
machine3

DMU 40 DMU 60 DMU 80 DMU 100
Work area
X/Y/Z -axis mm 450/400/480 730(630)*/560/560 980(880)*/630/630 1,250(1,150)*/710/710
Max. rapid traverse m/min 30 30 30 30
Max.feed rate mm/min 30,000 30,000 30,000 30,000
Max. acceleration X/Y/Z m/s2 8/8/8 7/7/6.9 5/5/5 5/5/5
Machine weight kg 4,500 6,800 9,500 10,700
 Tool changer  ●  ●  ●
 Tool fitting  SK40  SK40  SK40 SK40
 Tool magazine  type  plate magazine  plate magazine  plate magazine  plate magazine
 Number of magazine pockets 16  24  32  32
 Chip-to-Chip time  sec  10  10 12  12
 Main drive motor spindle  ●  ●  ●
 Output (40/100%DC)  kW  15/10  15/10  15/10  15/10
 Max.torque (40/100%DC)  Nm  130/87  130/87  130/87  130/87
 Max. spindle speed  rpm  12,000 12,000  12,000 12,000
 Manual swivel milling head  -  ●  ●
 Swivel range (0=vertical/-90=horizontal)  degrees  -  +12/-19 +12/-19  +12/-19
 NC-controlled swivel milling head (B-axis)  ●  ○
 Swivel range (0=vertical/-90=horizontal)  degrees  +30/-95  +30/120 +30/120 +30/120
 Swivel time  sec  1.5  1.5  1.5  1.5
 Max. acceleration  ○/s2  2,300  2,300  2,300 2,300
 Rapid traverse  rpm  35  35  35  35
 Fixed table -  ●
 Dimentions  mm -  1,000×600  1,250×700  1,500×800
 Max.load  kg  700  900  1,100
 NC rotary table (C-axis)  - - -
 Table / pallet dimentions  mm  Ø450  - - -
 Max.load  kg  250 - - -
 Max. acceleration  ○/s2 3,000 - - -
 Max.Rapid traverse and feed rate  m.min  60 - - -
 Coolant tank, standard version  litres  250 250  250 250
 Scraper-belt chip conveyor
 Digital drives and direct measuring systems
 3D CNC Control
 Options
     DMU 40  DMU 60 DMU 80 DMU 100
 NC Rotary table integrated into fixed table  -
Dimension of the rotary table mm - Ø600  Ø700  Ø800
 Dimension of the fixedtable mm -  1,000×600  1,250×700  1,500×800
 Max.load kg -  500 650  800
 Max. acceleration ○/s2 -  2,000  1,200 1,200
 Max.Rapid traverse and feed rate  rpm -  40  30  30
 NC attrachment table -
 Dimension mm -  Ø560  Ø700  Ø800×630
 Max.load kg - 400  600  500
 Max.Rapid traverse and feed rate m/min -  16  16  16
 Support surface -  vertical+horizontal  vertical+horizontal  vertical+horizontal

Option

DMU 40 DMU 60 DMU 80 DMU 100
NC Workpieces unit with a tailstock -
Swing mm - 160 220 220
Max. rapid traverse and feed rate m/min - 22 22 22
NC Workpieces unit DECKELMAHO-Performance -
Swing mm - 160 160 160
Max. rapid traverse and feed rate m/min - 80 80 80
BLADE Table(2 moving carrier plates for the assembly of 2 NC workpieces devices of the NC workpieces unit and tailstock) - - -
Max. load kg - - - 600**
Max. work piece dimensions mm - - - per request
Integrated motor spindle 10,000 rpm. - -
Output (40/100%DC) kW - - 30/20 30/20
Max.torque (40/100%DC) Nm - - 286/190 286/190
Tool fitting DIN - - SK40 SK40
Integrated motor spindle 18,000 rpm.
Output (40/100%DC) kW 35/25 35/25 35/25 35/25
Max.torque (40/100%DC) Nm 119/85 119/85 119/85 119/85
Tool fitting DIN SK40 SK40 SK40 SK40
Integrated motor spindle 24,000 rpm.
Output (40/100%DC) kW 26/19 26/19 26/19 26/19
Max.torque (40/100%DC) Nm 85/60 85/60 85/60 85/60
Tool fitting DIN HSK-E-63 HSK-E-63 HSK-E-63 HSK-E-63
Integrated motor spindle 30,000 rpm.
Performance (100%DC) kW 20/15 20/15 20/15 20/15
Max.torque (100%DC) Nm 16/11.9 16/11.9 16/11.9 16/11.9
Tool fitting DIN HSK-E-50 HSK-E-50 HSK-E-50 HSK-E-50
Integrated motor spindle 42,000 rpm.
Performance (100%DC) kW 13/10 13/10 13/10 13/10
Max.torque (100%DC) Nm 8.3/6.4 8.3/6.4 8.3/6.4 8.3/6.4
Tool fitting DIN HSK-E-50 HSK-E-50 HSK-E-50 HSK-E-50
Tool Chain magazine with 60 tool pockets
chip-to-chip time sec 9 9 10 10
Production Package with internal coolant supply 20 or 40 bar thougth the spindle center (From AD), 600-I coolant tank, paper band filter, RotoClear, chip flusher in the work area door
Tool holder BT40, CAT40, HSK-A-63
Measuring probe infrared, Heidenhain TS649 or Renishaw OMP 60
Tool measurement in the work area through a laser
Tool measurement in the work area Heidenhain TT140
Oil and emulsion mist separator, minimal quantity lubrication, pressurised air though the spindle centre,4- color signal lamp, dust extraction and operating mode-4
SDS – Spindle Diagnosis System for 10,000 and 12,000 rpm standard equipment starting from 18,000 rpm
3D quickSET®-Tool kit/Expansion package
ATC- Application Turning Cycle
Advance Surface for siemens CNC
3D CNC Control: Siemens840D Solutionline,
Heidenhain Millplus iT V600, or iTNC 530